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Replacing
a Garage Door Opener
A garage door opener
is one of the handiest gadgets you can
install in your home. And you can install it yourself following these
general
instructions and the specific instructions that come with the unit.
The typical garage door opener consists of a reversible motor that
drives a
carriage along a rail above the door. Attached to the carriage is a
drawbar to
move the door between its opened and closed positions, with
travel-limiting
devices to stop the door's movement precisely at the fully opened and
fully
closed positions. A relay or reversing switch reverses the direction of
drive
from opening to closing and back again. Most modern garage door openers
include
a radio receiver that allows you to open the door by sending a signal
from an
electronic module in your car.
Here's how to install a garage door opener:
Step 1: The mechanism should be
installed at the center of the door. To
determine the location, use a tape measure to figure the width of the
garage
door. Half this distance is the center. On the inside of the door,
toward the
top, draw a short vertical line down the center of the door. When you
affix the
drawbar (the mechanism for raising and lowering the door) at this line,
the
door weight will be evenly balanced at the lifting point.
Step 2: Raise and lower the door,
observing the top point of its travel.
Mark this location, because you must mount the opener so that the rail
is
higher than the peak of the door's travel. Otherwise, as the door
opens, it
could strike the rail.
Step 3: Inspect the area right
above the garage door at your vertical
dividing line; there must be a support in that location suitable for
attaching
the front end of the rail. If your garage lacks a structural member in
that
location, install a front mounting board. Center and fasten a length of
2 X
6-inch plank securely with lag screws across two wall studs over your
mark of
highest door travel. Transfer your high-point mark to this plank, and
extend
the vertical door center line onto the plank as well.
Step 4: Attach the rail to the
motor unit on the garage floor, following
the procedure outlined in the kit instructions. With the garage door
down, lift
and fasten the outermost end of the rail to the front mounting plank at
a
location about two inches above the intersecting marks you made for
your door's
high point and center line. The rail bracket provided for this purpose
usually
fastens to the front mounting plank with lag screws. If bolts and nuts
are
provided, however, you must drill suitable holes through the front
mounting
plank. Be sure to use washers under the heads of the bolts to keep them
from pressing
into the wood.
Step 5: Raise the motor assembly
to the point where the rail is
horizontal, or parallel with the door track. With the motor assembly
held or
supported in this position, raise and lower the garage door by hand to
be sure
that the rail location does not interfere with the door's movement.
Once you
establish the correct position and height for the motor assembly,
fasten it to
the garage joists with the metal brackets in the kit. If the position
of the
motor assembly is between two joists, or if the garage joists run the
same
direction as the rail, you'll need to fasten a length of 2 X 4 across
the
joists, and then mount the brackets to the 2 X 4. If your garage
ceiling is
finished, you can mount a 3/4-inch plywood panel overhead, fastening it
to the
joists with lag screws. Attach the mounting hardware to the plywood
panel with
heavy-duty toggle bolts.
Step 6: Attach the drawbar to the
rail carriage, and move the carriage
to its closed-door position. Mark the drawbar mounting-screw holes on
the
garage door, and drill the holes in the door. With the drawbar mounted
and the
holes drilled, insert and tighten the attaching hardware that fastens
the
drawbar to the door.
Step 7: Make all the necessary
adjustments to the drive chain or lead
screw, observing particularly the location of the bolts that limit the
chain's
travel.
Step 8: Install the radio
receiver and
manual push button. You can use ordinary bell wire for the push button,
but be
sure to place it where you can see the garage door opener in operation
when you
push the button. You can also install an optional key switch.
Step 9: Plug the drive assembly
cord into an extension cord, and plug
the extension cord into a convenient receptacle. Set the garage door in
motion,
using the manual push button. During the door's first test rising, pull
the
plug from the extension cord several times so you can check to be sure
that
there is no binding anywhere and that the lifting action is
satisfactory. Make
any necessary corrections using the adjustment provisions built into
the garage
door opener system, and verify the operation of the radio remote module.
Step
10:
Disconnect the extension cord, and plug the drive
assembly line cord into its permanent outlet. If possible, connect the
cord to
the garage overhead light socket. |